Interlocking Panels Give a Uniform Surface with No Gaps. 5. replaces 4 bags of base (160 lbs.) Using a leaf blower or shopvac in reverse, blow off ALL exces left over sand from the surface of the pavers and in between them to provide a nice look - like what good tile grout job should look like. If you use pvc piping, as the measurement is inside diameter not outside so you may need more sand. The were easy to install and the patio was completed in no time by a single person. Brock Pavers are fantastic. If you do, will have to make sure the weather doesn’t disturb the project base. You could reduce it even further with a porous base and underground drainage. 2. Pour de nombreux propriétaires de maisons, la construction d'une terrasse ou allée en Use a string line to ensure straightness. Check to make sure the entire surface is flat - no gaps anywhere below the Paverbase - by lightly pressing in the top to see if it goes down. Yes. Use the vibrating plate compactor to shake it down. Brock PaverBase offers many advantages over traditional project base construction. PaverBase™ is the new, better way to lay pavers in pedestrian areas. Less digging and labor required – Installing a Brock PaverBase will not entail you digging several inches down to haul in the gravel. Keeps your rocks from sinking in the sand! Wind and can disturb the base. You will need to excavate about 1” deep from the surface of your current concrete slab for the area of your extended patio. Lay the pavers directly on the Brock PaverBase panels. A patio with about 100% runoff is quite different than a grassed area which will absorb a lot of water. If you find a dip anywhere where a paver is lower than its neighbors, you can either take up the Paverbase and fix the sand or you can simply add a bit of dry sand on top of the Paverbase under the paver. Lightweight Panels Replace Heavy Bags of Base. All in all, I’d use the panels again because my patio would have required a ton of gravel going the conventional route. I like to put down long wide boards or pieces of plywood over the Paverbases to walk on until I'm ready to lay the pavers themselves. Wait a day after final wetting before you go to the next step. Brock PaverBase panels will then spread load over that base to help ensure your patio stays level and smooth for years. It is helpful to pull a string line so you can check your slope. Use a standard 2×4 that is 6 feet long. Congratulations, the hard part is over! Dig down or add dirt as needed to a level of about the thickness of your paver plus 1" to 1-1/4" below where you want the top of your pavers and make sure you pound the dirt well with a tamper or compactor. If you are trying to do a straight line, and the line gets crooked, hammer the row back in place using a rubber mallet. to 8 in. Then hammer 8-10” landscape spikes through the Brock PaverBase panel making sure to keep the edge restraint tight against the pavers. Most quality pavers are colored throughout the thickness of the paver, so color fading is not a common occurrence. If you’ve decided on a 6” base… The panels interlock and are easy to cut and install. This saved time and me from buying extra base, plus I didn’t break my back. x 36 in. Shop Brock 24-in W 36-in L Polypropylene Paver Base Panel in the Paver Base Panels department at Lowe's.com. ft. / 5 equal number of panels, How much sand do you need, project sq. Make sure the board you use is straight and true! Furniture, beer, wine, frozen cocktails, picnic tables, grill - you know what to do with all that -- enjoy!!! Use of this site is subject to certain Terms Of Use. It says you can step on them so we did but now the pavers are uneven. Brock 20.04-inch x 36-inch Black Paver Base Panel. Research Specs. For example if your pavers are 2" thick, make the compacted dirt 3"-31/4" inches below where you want the top of the pavers in the end. You can hand tamp the sand and use a straight edge or side of 2 x 4 from high end to low end of slope are to make sure you do not have any low spots. The slope should be about 1/4″ per one foot of distance. THAT COMES LATER. STEP 2: LEVEL AND COMPACT THE BASE Using a hard rake and/or shovel, level the area and make sure it follows the slope of the concrete pad. The leveling sand was even before we laid these down so my guess is after standing on them it made the sand below unlevel which led to the pavers being unlevel. They are delivered and we planned everything to just skip the base. Harkening back to the "shoestring budget" issue, I know that the foundation for patio stones is very important, and the Brock panels have a lot going for them that is attractive - the least of which is the $12.99 per panel cost. Gravel as a base is used for a foundation that withstands most shifting and prevents most sinkage. A minimum of 1/4" per foot slope on the patio, as well as in the surrounding area, will reduce the amount of frost heave. Brock PaverBase Panels have revolutionized the way contractors and do-it-yourself'ers install paver patios and paver walkways. The test of time will determine if it was really worth it. Brock PaverBase is a lightweight panel that replaces bag base and most of the sand used in the old way of doing things. Sweep. Make sure you have a sharp knife for trimming. Intro. 6. Make sure the surface of the sand is level with the top of the concrete pad. Use a string and a line level to get it where you want it. Go back and forth over the gaps until no more sand will fit. Brock Paverbase. If it is minor, the water may assist in compacting the sand. Ten Units per Pack. Replay Next Section Close This Box. Once you are done spreading the polymeric sand into the gaps, use a leaf blower to blow the fine dust off the surface of your patio. Currently unavailable. Installing pavers is a great way to beautify and add value to your home. The design behind Brock PaverBase lets you minimize the amount of material you have to dig, then build a Brock “platform” on which you lay your pavers. The instructions below are for concrete pavers in a new area. DO NOT WASH IT OFF WITH WATER! Lots of dirt, digging, hauling and labor. Try wetting down the patio. If improperly installed, the Gator Base system can become unstable and not function as intended. I used nearly 100 of them. Now you can build the patio or walkway of your dreams in a weekend without all the sweat and fatigue. 9. I used nearly 100 of them. (I found that 1/2” square wood sticks were much easier for screening sand that round dowels.). They are exactly as stated. 2) Fire pit kits: you can build first and then build patio around it (preferred way) or build fire pit kit on top of patio and use sand and lava rock inside the fire pit (at least 50%) to insulate the heat from the pavers. Sometimes, the final flattening is easiest using the Paverbase edge itself. Features. This saved time and me from buying extra base, plus I didn’t break my back. Can also be used under artificial turf, short walls, sitting walls and pillars. Not anymore. If the patio is not free of polymeric sand on the surface of the pavers, you may see a film/haze on the pavers once you follow step 9. ft. of PaverBase to back yard in minutes, Use for all paver and patio stone projects, small and large (foot traffic) for professional results, not for driveways, Able to walk on panels while installing pavers and patio stones, High grade 100% polypropylene is proven as a construction material and provides lifetime stability for your patio, Use in all climates (U.S and Canada) cold, hot and especially in freeze thaw regions. (DO NOT USE A PLATE COMPACTER TO VIBRATE THE PAVERS!) In 2010, Brock introduced Brock PaverBase, and innovative base replacement product for residential paver patios and walkways. For a typical 10 x 12-foot patio, that means carting away about 2-1/2 tons of soil, and hauling in the same amount of gravel. The Brock PaverBase story: for many homeowners, building a paver patio or walkway is simply too big of a project. This is needed to hold the everything in pace even after the patio/walkway is complete. Local store prices may vary from those displayed. Digging out only 3 in. If any pavers break or crack, you may want to pull them up. This is very important. It's hard to recommend this; I like that I didn't need nearly as many bags of rocks but this product was not as easy as it makes it seem. It says it will cover 100 sq ft but to get that you end up cutting a bunch of really small pieces and the leftover pieces you need to use don't interlock since they were cut on one end. Following note is from the Brock website: You will need Adobe® Acrobat® Reader to view PDF documents. Polymeric sand and plate compacting. Price is the only con. (You want to make sure you sweep it off well first or you will generate a large dust cloud!) Polymeric joint sand will essentially harden like concrete between your pavers. Tip: install them in a way where you can lay one panel on top of the other instead of having to lift an edge and having to slide the next panel in under and possibly disturbing your screeded sand. On average, it will be necessary to dig approximately 3 ¾” deep. Attach the other end to a landscape stake in the ground making sure the string it tight. I was also able to be... Brock Pavers are fantastic. Easy Trimming with a Utility Knife. Directions were horrible as well. Then lay your panels. Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4" (0-20 cm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6" (15 cm) aggregate base. Once you have swept the sand into the paver joints, a hand tamp should be used over the entire paver area in order to “vibrate” the sand further into the joints. Make sure you slightly slope the area away from the house so rain and water flows away from doors and windows. A solid base will prevent the pavers from shifting, sinking, and upheaving. Sizing problems and pavers were still uneven. Whenever the information presented on this website differs from the one contained in the official technical data sheet, the latter always prevails. Brock Paver Base. This will ensure stability of the panels when you lay the pavers. This means, in addition to the height of our pavers at roughly 2 1/2″, we are excavating 10 1/2″ minimum. Around the edges of your patio or walk you may need to cut pavers to create the edge design you want. Spread an even layer of sand. Paver base panels are made from lightweight high-density polypropylene. Use them around a pool as a deck and it was extremely easy ... 20.04 in. We dug 4 inches thick. x 36 in. ft. panel (1 lb.) The technology inside: Vertical and Horizontal Drainage (Capable of draining 341 inches per hour) Cellular Water Storage Capacity; Vehicular Load Bearing in Excess of 15,000 IBS Per Axle ; Structural Hexagonal Design for Maximum Durability Using Cellular … Most traditional plate compactors will not compact any more than 4” of base. I … Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4” (0-20mm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6-inch (15cm) aggregate base. Follow the instruction on the polymeric sand container to lightly wet down the patio walkway -- not too much and not too little. For many homeowners, building a paver patio or walkway is simply too big and arduous a project. Typically we install our walkways and patios on 8″ of open-graded base. We don't know when or if this item will be back in stock. Paver Thickness* Brock PaverBase Dig out this many inches below your current level 1/2 Inch 1 3/4 Inch 7/8 Inch 3 Inches + + = Thickness *will depend on the paver you select. 4” compacted base, 1” fill sand, then pavers. Take it up and add or smooth the sand (adding small amounts of dry sand where and as need) until you have it completely flat and consistent across multiple Paverbases as you go. The panels typically have tongue-and-groove or shiplap edges to keep the panel edges flush with one another. … It depends on the fire pit type. Use 1/2 rebar and 2 x 4 to screed 1/2" all purpose sand. Also, each panel replaces 160-200 pounds of the traditional base material. The ground should be tightly compacted using a hand tamper or plate compactor. 7. Product makes laying pavers a breeze. The sand can be wet. How deep do I need to dig? This tamping procedure will insure that the maximum amount of sand is holding the pavers in place. Brock PaverBase panels will then spread load over that base to help ensure your patio stays level and smooth for years. It's OK if it's not perfectly sooth or so long as it is at least level smooth because you are going to put a think layer of sand down next and it will fill in where needed. Brock PaverBase is sold through Lowe’s, Home Depot and Menards Home Improvement Centers. For example, the patio should slope 2.5″ over a 10 foot distance (Diagram below). You must compact your base in layers of 3″ – 4″. covers 100 sq. If the paver base is installed properly, pavers won’t shift much over their lifetime. Unlike other paver sub base panels on the market, our panel technology meets and exceeds all vehicular load bearing requirements. Spread over small areas before moving onto the next one. MAKE SURE THE SURFACE OF THE PAVERS IS CLEAN. In order to create a securely interlocked surface using Gator Base, the panels should be placed in a staggered pattern to ensure locking of the tongue and groove system. Lot’s of dirt, digging, hauling and The easiest way I have found is to use a masonry drill bit to cut a hole in the paver then use a screw in the hole to pull it up and replace. (1 case equals to 20 panels, weighs 20 lbs. Total patio size 224sq foot. If you feel movement it can be uneven ground or sand compacting, which should only occur once. 3/4 Inch Dig out this many inches I was told by a salesperson that I didn't actually need base for my paver patio, just sand. Not anymore. The base underneath the Brock PaverBase needs to be compacted and properly leveled. Fiberglass Handle Post Hole Digger-78006, VIGO Elan 68 to 72 in. 3. with heavy bag paver base makes the job a lot easier, Patented product lifetime limited warranty, Carry 100 sq. I was also able to better level and make adjustments. Use a level and ruler to create the desired slope. © 2020 Brock PaverBase. For many homeowners, building a paver patio or walkway is simply too big and arduous a project. The base is the most important step in your patio and walkway projects. Features. The board will also help you keep the slope so watch your string line. Less Hard Labor on Your Weekend. Black Polypropylene Paver Base Panel (20-Case) 4.0 out of 5 stars 4 Kerr Lighting Residential Paver Lights 4" x 8" for Walk, Patio, Driveway, & Pool Deck Installation , … There are two types of joint sand. Easy to cut and put down. Brock Paver Base Intro. A traditional base for a paver or stone patio is a 6-inch-deep layer of compacted gravel. U.S. EZ base is perfectly suited for slopped surfaces. Requires careful attention to make subgrade and sand layer absolutely level. 8" thermo-barrier, Channels and holes allow water to flow through the panel into the sand for drainage to avoid ponds on your patio, Medium density material is easy to install and cut with utility knife, Great for installing irregular shaped stones or multi paver patterns; you can move your pavers around with ease to match your pattern, Food grade material is environmentally safe, does not leech chemicals into the ground, How many panels do you need, project sq. Instead of 6-8 inches, you will only need to excavate about 3 inches. Made in the USA, WATCH OUR STEP-BY-STEP VIDEO INSTRUCTIONS. I was in zone 4, so pretty cold winters. 4. It has several advantages: It is stable, so the sand won’t end up on the top of your pavers; it allows you to power wash your patio without displacing the joint sand; it gives the patio a cleaner, more finished look. D645,169; 8,662,787; 8,827,590; 8,967,905; 9,567,714; Canadian Patent No. Do not dump in your base materials. Note: The ones sold at other big box home centers may have slightly different L&W dimensions, so check your measurements. Step-by-step install instructions below or download a printable PDF guide here. So I ordered sand and very expensive pavers (they are 24X24, 12X24, & 12X12). Once the surface of the patio is completely clean, follow the instructions for wetting on the packaging of the polymeric sand. Patents Nos. Sweep the polymeric sand into the crack between the pavers. A paver base consists of a layer of crushed gravel topped with a layer of sand. Lightweight and durable expanded polypropylene makes it easier, faster, and a better way to build your project base, and it costs less, Each 5 sq. You will incorporate this area into your new larger outdoor patio design. I'm freaking out. Coverage : One EZ Base panel covers 5.15 sq. Using a broom, spread sand over the patio and into the gaps between the pavers. Starting against a straight edge of the patio, lay the Brock panels, ensuring that the side flanges overlap. All Rights Reserved. Carefully lay the foam Brock Paverbase on top of the sand paying attention to how they interlock. Lay additional landscape fabric on top of the panels to prevent the rock from clogging the drainage holes. To run a string line, attach a string to a fixed point on the house side about 3” above the surface of the patio, and pull it tight toward the outside edge of your new patio area. Continue to add sand until the joints are full. Easy to cut and put down. sand depth), Takes all the hard work out of preparing project base, Eliminates the hassle of building traditional walkways, Lightweight panel replaces bag base and most of the sand, Great for pavers, patios and other areas with foot traffic, Ready-to-Use Weed and Grass Killer with Sure Shot Wand. Frameless Sliding Shower Door in Stainless Steel with Clear Glass and Handle-VG6041STCL7274, 18-Volt ONE+ Hybrid Portable Fan (Tool Only), Cub Cadet XT1 Enduro LT 42 in. If you try to compact 6” of base, you will only compact the top 4” and the bottom 2” will settle in the future. PaverBase panels can be used with most paving stones for all patios and walkways - pavers, patio stones, wet cast, natural flags stone (different thicknesses), outdoor porcelain pavers (min 3/4"). I used Brock paver base foam a couple years ago. It comes in different thicknesses to optimize safety for the turf you select. All purpose sand (don't use play sand): I find damp sand works well if I need to put more than 1/2" down, but have some bone dry sand on hand to use for final leveling and filling in small gaps. So the idea that you can only walk on this tells me it is pretty much worthless for what is being replaced. Make sure you slightly slope the area away from the house so rain and water flows away from doors and windows. 16”x16”x1.88” concrete paver stones. NOT for driveway use. Alternatively you can use traditional joint sand, but you will need to re apply it each year. The ground should be tightly compacted using a hand tamper or plate compactor. The base underneath the Brock PaverBase needs to be compacted and properly leveled. This is now your compacted base. Laying the Pavers: If you done the above steps well, laying the pavers themselves will go very quickly. 23.5 in x 35.5 in = 57.9 sq ft, ¾ in Thick, Weight = 1.32 lbs Each 1.9 out of 5 stars 4 $229.99$229.99 with heavy bag paver base makes the job a lot easier Patented product lifetime limited warranty Carry 100 sq. Join Russ Jones as he walks you through his paver patio project using Brock PaverBase Panels. 1. I have a need for any tips that ya’ll feel like spewing. This will ensure that the patio moves water away from the house. If so add a little sand hand tamp and recheck. or less with Brock PaverBase vs 6 in. Don't let the Paverbases sit in the hot sun - they will temporarily bend from the heat and make installation a little harder. If you are using natural stone, or installing pavers over an existing concrete slab, please refer to those specific instructions on this website. My plan consists of a 195sqft paver patio. Keep repeating until all the cracks between the pavers are filled after compacting. The area should be as smooth as possible, making sure to get rid of high and low spots to within +/- 1/4″. I will be matching existing grade and abutting to existing (janky) pavers and a brick foundation wall. Since the Gator Base® panels have a high thermal resistance (it would take nearly 15.7 inches (40 cm) of 0-3/4” (0-20 mm) dry stone, compacted to a porosity of 20% to equal the insulation provided by a single layer of Gator Base® panels), it can be assumed that there would be better frost protection with the Gator Base® than with the usual additional 6-inch (15 cm) aggregate base. After 2 winters I had no upheaval at all. You may wonder how a thin plastic mat can effectively replace a 6-in.-deep layer of compacted gravel. Place any extra scrap pieces of Brock PaverBase in your recycling bin. ft. of PaverBase to back yard in minutes Use for all paver and patio stone projects, small and large (foot traffic) for professional results, not for driveways Brock 20 in. Keeps your rocks from sinking in the sand! 8. ft. / 12 equal number of bags (for 1/2 in. x 74 in. How to Build. If you ask, most would say, I'll never do that again. If lateral drainage is not required, SP Series (stands for “Shock Pad) is a cost-effective, high-performance line of shock absorbing pads for use on new or replacement fields with an existing, well-draining stone base. Now the fun really begins! Preparing the ground. Brock 24-in W 36-in L Polypropylene Paver Base Panel Brand: Brock. This is not easy if you put down lots of polymeric sand. to 8 in. Let plastic panels take the place of the gravel base. Much easier to work with than the paper stuff. 2,788,637; and other US and foreign patents pending. Once you patio is complete and the pavers are tightly together you will want to hold the perimeter in place to keep it from moving. ft. of paverbase to back yard in minutes Use for all paver and patio stone projects, small and large (foot traffic) for professional results, not for driveways Be sure you have some kind of solid blocking or edging all around the outside perimeter of where your pavers will go. This is very important. Make sure the entire underside of the pavers are well supported -- if the paver wiggles from end to end or side to side it make crack or break in the next step.
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